The next interface was at the loading stage of the shipping process. Due to this, raw material inventory unnecessarily goes up. The JIT system will take care of the batch size this will help increasing the frequency and also easy transportation and on time as the batch size is small 3. Get custom essay sample written according to your requirements Urgent 3h delivery guaranteed Order Now. This helps in cutting the waste by cutting the excess capacity or inventory and removing the non value-added activities. The lid comprised of 4 separate items — front panel, rear panel, left panel and the right panel. He is convinced that the successful implementation of the Just-in-Time, sequenced delivery of floor lids directly onto Volvo”s series assembly line at its Torslanda plant, only 8 Kilometres away, would guarantee not only the viability of the Save plant but also provide Sunwind with a sorely needed competitive advantage within Sweden”s car trim industry.

He is convinced that the successful implementation of the Just-in-Time, sequenced delivery of floor lids directly onto Volvo”s series assembly line at its Torslanda plant, only 8 Kilometres away, would guarantee not only the viability of the Save plant but also provide Sunwind with a sorely needed competitive advantage within Sweden”s car trim industry. Write only short discussion and detailed calculation and diagram is not expected as in Q The total demand for Volvo isn is The problem regarding its inability to meet demand also concerns its major customer, Volvo. For the other part of the question whether they need to change the strategy of the Sunwind or not, yes they have to change indeed to so as to protect themselves from Volvo by meeting their demand needs. In Sunwind, the workstation load of various operations is not uniform.

A limited time offer! Moreover, the company’s Managing Director, Lars Olov, believes the present operations to be neither effective not efficient, suggesting that Sunwind needs improvements in technological and operational aspects as well. View our pricing guide or login to see prices. The cycle time at different processes vary considerably. In view of the above problems, studdy change of strategy at Sunwind is essential.

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Sunwind Ab Case | Free Essays –

There are French and Spanish translations of this case available F and E Sunwind should build close ties with its supplier and ask them to reduce their delivery lead time. This will help identify defects immediately and strengthen quality control measures and help achieve higher efficiency.

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The Case Centre is a not-for-profit company limited by guarantee, registered in England No and entered in the Register of Charities No This would also help reduce the damage caused to parts due xase excessive movement. Hence a JIT will shorten the Manufacturing lead time thereby reducing the inventory level and lumpy requirements on different workstations.

sunwind ab case study

Present Situation Proposed Capacity Planning and line balancing to meet new requirement In this changed line balancing the bottleneck operation is Operation 6 with a cycle time of 2. Knowledge of the production schedules of Volvo in advance will enable Sunwind to request transport and containers in advance so that they arrive just in time for loading. Reduction in delays as Sunwind would be able to meet its demand requirements.

Analysis of process flow can be used to determine non-value adding activities and eventually curtail them.

Draw at abstract level not detailed level. The main advantage would be saving on inventory i.

Sunwind AB (A) | The Case Centre, for educators

According to Kanban system, there is a card which contains the requirement or the supply of units written on it. Sunwind needs to focus on improving its capacity and quality problems first.

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Thus this data of the variety of products gives us the division of batches in an efficient way which reduces the extra non value added costs. For the other part of the question whether they ztudy to change the strategy of the Sunwind or cqse, yes they have to change indeed to so as to protect themselves from Volvo by meeting their demand needs.

sunwind ab case study

Taking the max setup time i. The cycle time of processes vary considerably. This in turn would decrease the big lots there by decreasing the average inventory level.

sunwind ab case study

Setting a plant layout such that the distance between adjacent workstation is minimum. If the randomly chosen container did not pass the stringent quality control criteria, the entire shipment would be rejected and the supplier would be called. The purchasing department of Sunwind uses a week planning horizondue to extended delivery lead time of some items like Carpeting. Sun Wind should ask it supplier to reduce this lead time as it is planning to go for JIT.

Current status and requirements for adopting JIT in Sunwind: PJPK M15 a dan b. The 4 week periodical order placement can help Sunwind plan its production such that they complete production just in time for shipment and the shipment occurs just in time for assembly at Volvo.

Sunwind Ab Case

Production and Operations Management. For this we need to maintain a minimum Manufacturing Lead Time as products are produced in batches. Relativelyfew of the quality control procedures were followed in practice. This would reduce the lead time and over production. Retrieved May 23,from https: